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QUALITY CONTROL TEAM LEADER (SITE & TURNAROUND) in Abu Dhabi, United Arab Emirates

QUALITY CONTROL TEAM LEADER (SITE & TURNAROUND)

JOB PURPOSE:

Plan, develop, and monitor the Quality Control Section activities including providing technical support and advise on QA/QC and best practices on Industry matters associated with design, maintenance, turnaround and inspection of new and existing to support the department and the division in ensuring safe and reliable operations

KEY ACCOUNTABILITIES

  • Leading Failure investigations, root cause analysis and technical recommendations to department manager to improve integrity and reliability of equipment and components.
  • Develop and review of standard operating procedures for Maintenance department.
  • Recommend improvements to inspection and repair methods for reducing down time.
  • Plan, direct, supervise, review effective implementation of the QA/QC System in COMPANY Turnaround and routine maintenance works which are designed to improve Health, Safety & Environment, Operability, maintenance, process efficiency and production increase in accordance with the latest international and company standards & codes of practice
  • Ensure COMPANY QA/QC requirements are fulfilled and demonstrated during the entire Major shutdown and regular routine maintenance activities.
  • Ensure Quality Control during Planning and Implementing Turnaround execution through all stages from Concept Design/Engineering, Production of Tender for Construction, and Procurement of services/materials till commissioning.
  • Assist the Manager Planning, Scheduling and Turnaround in developing scope of work for Third Party Inspection Contractual Agreement and monitor the effectiveness of Contractors’ performance.
  • Identify and recommend action plans in solving operation and process problems to resolve and prevent quality issues.
  • Review, verify and endorse COMPANY Turnaround Project Quality Plan and QA procedures and standardize required Inspection & Test Plan (ITP) /QA/QC Inspection checklist for improving QA/QC System.
  • Review and endorse submission of the Contractors and sub-contractor’s Project Quality Progamme and verify its implementation in relation to their supplied products and services. Submit recommendations on supplier’s performance and capabilities with regard to QA/QC.
  • Carryout Quality Audits and Site/Shop surveys of Manufacturers, Contractors/Consultants and Suppliers as required.
  • Participate in Design Contractor’s Technical design/discipline reviews of deliverables and quality system documentation, Inspection/tests with acceptance criteria or compliance to be produced by contractor in line with the stated requirements of COMPANY, National, International standards and other applicable requirements.
  • Monitor and verify all non-conformities raised and assist Management Team in taking effective corrective actions for their closure.
  • Ensure that all inspection requirements have been fulfilled satisfactorily according to final approved drawings/documents and supplier quality plan.
  • Manage and supervise all TPI, Contractors QA/ QC Engineers and QC inspectors during Major shutdowns.

Others:

  • Safeguard own Health and Safety, as well as that of the fellow employees, by paying attention to safe work practices, maintaining a safe work environment and complying with applicable HSE requirements.
  • Take action to INTERVENE and STOP any un-safe activity or non-compliance with HSE requirements, if witnessed, and report the incident – regardless of your position or that of the transgressor

Minimum Qualification

  • Bachelor Degree in Mechanical Engineering or equivalent.
  • 10 years of experience in Quality Assurance and Quality Control Engineering experience in Oil & Gas Refining, Power Plant or Petrochem Industry with at least 5 years in QA/QC in Major Turnaround activities in a leadership/managerial position

Knowledge & Skills

  • Conversant in all aspects of Inspection of material, mechanical piping works, Static & rotating equipments, Major machinery, Structural, civil works and cathodic protection.
  • Conversant in all Oil & gas Industry’s applicable International Standards such as ASME, ANSI, API, ASTM, AWS, NACE, AISC, JIS, DIN, BS, etc.
  • Knowledge of four major NDT methods (RT, UT, DPT & MPT)
  • Good understanding in Oil and gas processing plant facilities.
  • Knowledge in Painting, insulation and refractory Quality Inspection requirements.
  • Basic knowledge in Electrical and Instrumentation Inspection requirements.
  • Good knowledge of spoken and written English.
  • Good interpersonal and people management skill.
  • Good communication and coordination skill.
  • Team player with collaborative skill.
  • Technical Report Writing

Professional Certifications

  • Certified as LEAD QMS Auditor by IRCA and at least conducted 10 Third Party QMS certification audit as a Lead Auditor by an IRCA accredited certifying body.
  • Certified by any accepted International accredited Piping/Welding Inspection Agency, NDT, Quality Assurance Agency (Such as AI, AWS, CSWIP, NACE and API) or any other accepted QA/QC Inspection Organization.

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